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Product design & development

We take products from a rough sketch
to a working line.

AE Group is a studio for founders and manufacturers who need a product engineered, not just imagined — industrial design, engineering, prototyping, and manufacturing support under one roof.

Case file / 0143
14 wks
Concept to injection-molded prototype, portable diagnostic device
CLIENTEarly-stage medtech startup
OUTCOMESeries A raised on working unit
Industrial designMechanical engineeringRapid prototyping DFM & manufacturing supportPackaging & unboxingBrand & identity systems
What we do

One studio, the whole build.

Most products stall between a good idea and a sellable object. We run the parts that usually get outsourced separately — design, engineering, and manufacturing readiness — as one continuous team.

01

Industrial design

Form, ergonomics, and material choices that hold up under real use and real cost targets.

02

Mechanical engineering

CAD, tolerancing, and structural validation that survives contact with a factory floor.

03

Rapid prototyping

3D-printed and CNC models you can hold, test, and hand to investors within days, not months.

04

Manufacturing support

DFM reviews, tooling guidance, and factory liaison so the design survives the transition to volume.

05

Packaging & unboxing

Structural packaging and the first sixty seconds of ownership, engineered together.

06

Brand & identity

Naming, mark, and product language that carries across the whole line, not just one SKU.

How a project runs

Define, design, develop.

Three stages, run in order, each ending in something you can hold or test — not a deck.

01

Define

We pin down who the product is for, what it has to survive, and what it has to cost — before a single sketch, so design decisions later aren't guesses.

02

Design

Industrial design and mechanical engineering run side by side, so the shape you approve is already close to something that can be built and priced.

03

Develop

Prototypes, DFM passes, and factory handoff — we stay engaged through first production run, not just first render.

Selected work

A few things we've shipped.

— / —
Client portrait
"
AE Group treated our tolerances like they were their own money on the line. That's rare from a design studio.
Founder, portable diagnostics startup
They caught a mold-cost problem in week three that would have hit us in month nine. That call alone paid for the engagement.
Ops lead, home goods brand
We came in with a napkin sketch. We left with a bill of materials our contract manufacturer didn't have to argue with.
CEO, consumer electronics startup
Ready when you are

Bring us the sketch. We'll bring the bill of materials.

Tell us what you're building — we'll tell you honestly whether it's ready for engineering yet.